Digital Reference DR-1600 Instruções de Operação

Digital flatbed cutterG3 series(M-1600, M-2500, L-2500, L-3200, XL-1600, XL-3200, 2XL-1600, 2XL-3200, 3XL-1600, 3XL-3200)Operating manualEN

Introduction G3 Series Using the documentation1-2000009,04,02-2009, jmu 11.2 Using the documentationThe instruction handbook supplied is intended to h

Controls and operation G3 Series Operation4-38000010,06,02-2009, jmu 44.6.8 Activating the moduleIt is often useful to activate a module/tool in order

G3 Series Controls and operation Operation4-39000010,06,02-2009, jmu44.6.9 Tool positionsExample: EOT/POT/universal cutting toolThree tool positions

Controls and operation G3 Series Material hold-down4-40000010,06,02-2009, jmu 44.7 Material hold-downThe material is held down via a vacuum. For this

G3 Series Controls and operation Material hold-down 4-41000010,06,02-2009, jmu44.7.1 PreparationCover the excess vacuum surface in order to achieve o

Controls and operation G3 Series Material hold-down4-42000010,06,02-2009, jmu 44.7.2 Defining/checking the vacuum rangeFig. 4-26 Defining the vacuum r

G3 Series Controls and operation Material hold-down 4-43000010,06,02-2009, jmu4Check the range⇨ Use the key to change to the menu Hold down functi

Controls and operation G3 Series Feeding options*4-44000010,06,02-2009, jmu 44.8 Feeding options*The Zünd feed system allows the material to be proces

G3 Series Controls and operation Feeding options* 4-45000010,06,02-2009, jmu44.8.1 Feeding clampsFig. 4-28 Feeding clampSetting the feeding clamps⇨ L

Controls and operation G3 Series Feeding options*4-46000010,06,02-2009, jmu 44.8.2 Feed guide railFig. 4-29 Feed guide railAssemble feed guide rail⇨ U

G3 Series Controls and operation Feeding options* 4-47000010,06,02-2009, jmu44.8.3 Feeding optionsThe feed is controlled via the communication softwa

G3 Series IntroductionUsing the documentation 1-3000009,04,02-2009, jmu11.2.2 SymbolsIllustrationText structuringOptional accessoriesThere are a numb

Controls and operation G3 Series Automatic tool initialisation4-48000010,06,02-2009, jmu 44.9 Automatic tool initialisationImportant !Manual initialis

G3 Series Controls and operation Automatic tool initialisation 4-49000010,06,02-2009, jmu44.9.2 Setting the heightImportant !Ensure that the automat

Controls and operation G3 Series Automatic tool initialisation4-50000010,06,02-2009, jmu 44.9.3 InitialisationExample: Module 2; electrically oscillat

G3 Series Controls and operation Laser pointer, reference point 4-51000010,06,02-2009, jmu44.10 Laser pointer, reference pointAttention !Laser clas

Controls and operation G3 Series Laser pointer, reference point4-52000010,06,02-2009, jmu 44.10.2 Reference point settingsA reference point can be def

G3 Series Controls and operation Laser pointer, reference point 4-53000010,06,02-2009, jmu44.10.3 Choose laser pointer as pointer typeBoth the curr

Controls and operation G3 Series Module carriage slot protective plate4-54000010,06,02-2009, jmu 44.11 Module carriage slot protective plateAttention

G3 Series Controls and operation Module and tool holder* 4-55000010,06,02-2009, jmu44.12 Module and tool holder*Attention !Always store any unused

Controls and operation G3 Series Switch off the machine4-56000010,06,02-2009, jmu 44.13 Switch off the machineTo switch off the machine, proceed as fo

G3 Series Description of menu General5-1000015,031,02-2009, jmu55 Description of menuValid from firmware 1.405.1 GeneralThe menu description contains

Introduction G3 Series Points to note when reading this operating manual1-4000009,04,02-2009, jmu 11.3 Points to note when reading this operating manu

Description of menu G3 Series Description of menu5-2000015,031,02-2009, jmu 55.3 Description of menu1160Main menuHighest le vel of the menu structure

G3 Series Description of menu Description of menu 5-3000015,031,02-2009, jmu51-1-1 Tool pos. 1No help text is available fo r this menu.Fig. 5-2 Too

Description of menu G3 Series Description of menu5-4000015,031,02-2009, jmu 51-1-1-1 Select toolNo help tex t is available for this parameter.Assign

G3 Series Description of menu Description of menu 5-5000015,031,02-2009, jmu5Fig. 5-3 Init height⇨ Select function⇨ Use the travel keys to move to t

Description of menu G3 Series Description of menu5-6000015,031,02-2009, jmu 51-1-1-3-1-6 Continuous PathNo help tex t is available for this parameter

G3 Series Description of menu Description of menu 5-7000015,031,02-2009, jmu51-1-1-3-2-4 Lower ZNo help text is available fo r this paramet er.Spee

Description of menu G3 Series Description of menu5-8000015,031,02-2009, jmu 528881-1-1-3-4-7-2 X&Y pressureNo help tex t is available for this pa

G3 Series Description of menu Description of menu 5-9000015,031,02-2009, jmu5Lift-up angle for the automat ic raising of the tool in a corner. If

Description of menu G3 Series Description of menu5-10000015,031,02-2009, jmu 5Delay time for tools which carry out an action after the lowering. E.g.

G3 Series Description of menu Description of menu 5-11000015,031,02-2009, jmu5Preparation⇨ Place paper on the cutting support⇨ Switch vacuum onExamp

G3 Series IntroductionCurrent status of documentation 1-5000009,04,02-2009, jmu11.5 Current status of documentationAct accordingly to make sure that

Description of menu G3 Series Description of menu5-12000015,031,02-2009, jmu 5Correct YWhen the axes are aligned, the cuts are moved towards the coord

G3 Series Description of menu Description of menu 5-13000015,031,02-2009, jmu5Correct XWhen a centre alignment is carried out, the cuts are moved to

Description of menu G3 Series Description of menu5-14000015,031,02-2009, jmu 5Not active26621-1-2 Tool pos. 2No help tex t is available for this menu

G3 Series Description of menu Description of menu 5-15000015,031,02-2009, jmu5Each module consists of up to four tools (e.g. PUM). The first figure

Description of menu G3 Series Description of menu5-16000015,031,02-2009, jmu 5Each module consists of up to four tools (e.g. PUM). The first figure of

G3 Series Description of menu Description of menu 5-17000015,031,02-2009, jmu5Fig. 5-12 Tool slot, tool assignment e.g. Module 2, tool 1Each module

Description of menu G3 Series Description of menu5-18000015,031,02-2009, jmu 5Fig. 5-13 Module 1 - 316591-4-1 Tool pos. 1No help tex t is available fo

G3 Series Description of menu Description of menu 5-19000015,031,02-2009, jmu51-4-3 Tool pos. 3No help text is available fo r this menu.See tool po

Description of menu G3 Series Description of menu5-20000015,031,02-2009, jmu 5No help tex t is available for this menu.Link to the active tool.246902

G3 Series Description of menu Description of menu 5-21000015,031,02-2009, jmu51-6 TableNo help text is available fo r this menu.General table setti

Introduction G3 Series Standardisation, tests, marking1-6000009,04,02-2009, jmu 1Machinery Directive 2006/42/EC and/or without CE marking. As a result

Description of menu G3 Series Description of menu5-22000015,031,02-2009, jmu 51-6-1-4 X park posPosition after th e cutter starts a nd stand-by pos it

G3 Series Description of menu Description of menu 5-23000015,031,02-2009, jmu5Procedure⇨ Hold a piece of paper between the light barriers that are t

Description of menu G3 Series Description of menu5-24000015,031,02-2009, jmu 5• Normal: The material is fed in from the back and removed from the fron

G3 Series Description of menu Description of menu 5-25000015,031,02-2009, jmu528611-7-9 Unwind optionsNo help text is available fo r this menu.Set

Description of menu G3 Series Description of menu5-26000015,031,02-2009, jmu 525581-7-11-2 Release modeLoosen the feedi ng clamp with or without shak

G3 Series Description of menu Description of menu 5-27000015,031,02-2009, jmu51-7-19 Fusion FeederNo help text is available fo r this menu.Descript

Description of menu G3 Series Description of menu5-28000015,031,02-2009, jmu 5Fig. 5-16 Define vacuum range⇨ position the active tool above the left e

G3 Series Description of menu Description of menu 5-29000015,031,02-2009, jmu5Fig. 5-17 Vacuum zones (e.g. L-2500)Status display of how many vacuum

Description of menu G3 Series Description of menu5-30000015,031,02-2009, jmu 52 Job setupMain menu for the job settings.Settings relating to the curr

G3 Series Description of menu Description of menu 5-31000015,031,02-2009, jmu5Menu item has no content.2-4-1-3 Define rotation centreDetermine the r

G3 Series IntroductionLegal notice 1-7000009,04,02-2009, jmu11.7 Legal noticeThe information contained in this publication is intended for information

Description of menu G3 Series Description of menu5-32000015,031,02-2009, jmu 5The window range is determined by entering two reference points on the w

G3 Series Description of menu Description of menu 5-33000015,031,02-2009, jmu5Router is switched off. must be pressed to switch the router on26353

Description of menu G3 Series Description of menu5-34000015,031,02-2009, jmu 5Fig. 5-19 Squares (approx. 10 x 10 mm) distributed over the entire work

G3 Series Description of menu Description of menu 5-35000015,031,02-2009, jmu5Fig. 5-21 Diagonal over the entire work surface22753-3-5 Random lineA

Description of menu G3 Series Description of menu5-36000015,031,02-2009, jmu 5Fig. 5-23 S test, 140 mm x 240 mm28053-3-9 Move lineAutomatic initialis

G3 Series Description of menu Description of menu 5-37000015,031,02-2009, jmu5On: Module performs testOff: Module does not perform test26683-3-16 Mo

Description of menu G3 Series Description of menu5-38000015,031,02-2009, jmu 5• AUTO is usually used to automatically determine the optimum white bala

G3 Series Description of menu Description of menu 5-39000015,031,02-2009, jmu55 Communication setupMenu for the c ommunicatio n settings such as CO

Description of menu G3 Series Description of menu5-40000015,031,02-2009, jmu 5Communication settings for Ethernet connections36295-3-1 Tool connectorN

G3 Series Description of menu Description of menu 5-41000015,031,02-2009, jmu526186-7 Date and timeNo help text is available fo r this paramet er.S

Introduction G3 Series Publishing details1-8000009,04,02-2009, jmu 1

Description of menu G3 Series Description of menu5-42000015,031,02-2009, jmu 58 System info settingsNo help tex t is available for this menu.Display

G3 Series Description of menu Description of menu 5-43000015,031,02-2009, jmu5Display of the current E-box temperature23028-7 Max E-box tempNo help

Description of menu G3 Series Description of menu5-44000015,031,02-2009, jmu 5

G3 Series MalfunctionsTroubleshooting6-1000012,03,02-2009, jmu66 Malfunctions6.1 TroubleshootingAttention !Risk of injury due to incorrectly remedied

Malfunctions G3 Series Locate error6-2000012,03,02-2009, jmu 6Error display on the status and error display (example)The error is displayed as a seque

G3 Series MalfunctionsLocate error 6-3000012,03,02-2009, jmu66.2.2 Error codeThe error code is made up of a 10-digit, uniquely allocated combination o

Malfunctions G3 Series Error messages6-4000012,03,02-2009, jmu 66.3 Error messages0x00000603 Int err.No msg could be sent. Cmd: %0s Index: %1sNo help

G3 Series MalfunctionsError messages 6-5000012,03,02-2009, jmu6Contact service0x00007C04 HAL: IO hardware element not loaded. HAL file row number: %0s

Malfunctions G3 Series Error messages6-6000012,03,02-2009, jmu 60x00009B03 The selected module is not supported.You selected a mod ule that is not sup

G3 Series MalfunctionsError messages 6-7000012,03,02-2009, jmu6Contact service0x0000BB04 N status error before loading the Altera.No help available192

G3 Series Product description General2-1000003,04,02-2009, jmu22 Product description2.1 GeneralThis chapter contains information on the following:– Re

Malfunctions G3 Series Error messages6-8000012,03,02-2009, jmu 6CauseIt was detected that the head is currently in a hard clipping area.This was proba

G3 Series MalfunctionsError messages 6-9000012,03,02-2009, jmu6CauseParameters are currently being edited on another operating unit. While this is hap

Malfunctions G3 Series Error messages6-10000012,03,02-2009, jmu 6Contact service0x00011F02 The command may not be carried out in this operating status

G3 Series MalfunctionsError messages 6-11000012,03,02-2009, jmu60x00012C04 Axis inspection err. Axis %0s Error %1sAn error occurr ed during the in s

Malfunctions G3 Series Error messages6-12000012,03,02-2009, jmu 6Contact service0x00014501 Operating status in the process of changing.Wait until the

G3 Series MalfunctionsError messages 6-13000012,03,02-2009, jmu6CauseThe system status may not be changed because the system is in the operating statu

Malfunctions G3 Series Error messages6-14000012,03,02-2009, jmu 60x00015E01 Press the ONLINE key to repeat the output.The last plotte r data was rel o

G3 Series MalfunctionsError messages 6-15000012,03,02-2009, jmu60x00017103 Temperature too high in the electronics unit. The system may be damaged. Te

Malfunctions G3 Series Error messages6-16000012,03,02-2009, jmu 60x00018003 Distance outside of range.Module chang e difference i s outside of the ra

G3 Series MalfunctionsError messages 6-17000012,03,02-2009, jmu60x00018D03 Tool overcurrent.Overcurrent d etected on the to ol insert.412CauseAn overc

Product description G3 Series Product identification2-2000003,04,02-2009, jmu 22.2 Product identification2.2.1 Rating plateImportant !The rating plate

Malfunctions G3 Series Error messages6-18000012,03,02-2009, jmu 6CauseA virtual module is selected. It is not possible to move the axes with this modu

G3 Series MalfunctionsError messages 6-19000012,03,02-2009, jmu6No help available439Contact service0x0001A803 HAL: Unknown Altera string. HAL file row

Malfunctions G3 Series Error messages6-20000012,03,02-2009, jmu 6CauseAn attempt was made to use a router converter on two different tools at the same

G3 Series MalfunctionsError messages 6-21000012,03,02-2009, jmu60x0001BD03 Hardware not available.It has been d etermined that an attempt was m ade t

Malfunctions G3 Series Error messages6-22000012,03,02-2009, jmu 60x0001C704 Parameter transfer complete. Restart the cutter in order to use the new pa

G3 Series MalfunctionsError messages 6-23000012,03,02-2009, jmu6CauseThe power unit is too hot, the cutter must be switched off and the problem in the

Malfunctions G3 Series Error messages6-24000012,03,02-2009, jmu 60x0001DE03 The Z link synchronisation has not come about.No help av ailable502Contact

G3 Series MalfunctionsError messages 6-25000012,03,02-2009, jmu6CauseAn excessive temperature was measured on the X motor.Solution• Wait until the tem

Malfunctions G3 Series Error messages6-26000012,03,02-2009, jmu 6Contact service0x0001F703 The speed requirement could not be reached.No help av ailab

G3 Series MalfunctionsError messages 6-27000012,03,02-2009, jmu60x00020503 PWM control over-modulated. The parameters must be adjusted.No help availab

G3 Series Product description Intended use 2-3000003,04,02-2009, jmu22.2.2 UL markingFig. 2-3 UL marking2.3 Intended useThe cutter system can be used

Malfunctions G3 Series Error messages6-28000012,03,02-2009, jmu 60x00021A03 New mod. board FW does not match installed mod. type. installed: %2sNo hel

G3 Series MalfunctionsError messages 6-29000012,03,02-2009, jmu60x00022F02 Please insert the PUM into another slot.The PUM is n ot supported on the f

Malfunctions G3 Series Error messages6-30000012,03,02-2009, jmu 6

G3 Series Cleaning and maintenance General7-1000001,07,12-2008, jmu77 Cleaning and maintenance7.1 General– This chapter describes (in tabular form) a

Cleaning and maintenance G3 Series Safe maintenance of the machine7-2000001,07,12-2008, jmu 77.2 Safe maintenance of the machineGeneral safety instruc

G3 Series Cleaning and maintenance Operating resources 7-3000001,07,12-2008, jmu77.3 Operating resources7.3.1 Handling operating materialsFollowing t

Cleaning and maintenance G3 Series Operating resources7-4000001,07,12-2008, jmu 77.3.2 Cleaning fluidsAttention !The use of incorrect cleaning fluids

G3 Series Cleaning and maintenance Steps for maintenance 7-5000001,07,12-2008, jmu77.4 Steps for maintenanceDifferent types of symbols (circle, box,

Cleaning and maintenance G3 Series Steps for maintenance7-6000001,07,12-2008, jmu 7Maintenance/inspection during operating hoursWork to be carried out

G3 Series Cleaning and maintenance Steps for maintenance 7-7000001,07,12-2008, jmu7 Check alignment of toothed/steel belt and readjust if necessary

041.4002-20095106015Translation of the original operating instructionsAuthor Technicak Editorial Department, Zünd Systemtechnik AGComposition and publ

Product description G3 Series Cutter - overview2-4000003,04,02-2009, jmu 22.4 Cutter - overviewFig. 2-4 Cutter - overview1 Work station2 Cutter exte

Cleaning and maintenance G3 Series Lubrication diagram7-8000001,07,12-2008, jmu 77.5 Lubrication diagramLubricate all lubricating points indicated in

G3 Series Cleaning and maintenance Accessories case 7-9000001,07,12-2008, jmu7Contents1) Accessories for machines with conveyor2) Accessories for mac

Cleaning and maintenance G3 Series Maintenance jobs7-10000001,07,12-2008, jmu 77.7 Maintenance jobs7.7.1 Service flaps and coversFig. 7-2 Service flap

G3 Series Cleaning and maintenance Maintenance jobs 7-11000001,07,12-2008, jmu77.7.2 Maintenance positionWarning !Danger of injuryThe cutter may be p

Cleaning and maintenance G3 Series Maintenance jobs7-12000001,07,12-2008, jmu 77.7.4 Clean the machineZünd cutters are production machines that are su

G3 Series Cleaning and maintenance Maintenance jobs 7-13000001,07,12-2008, jmu77.7.5 Clean X axis guide railsTools and materials# Lubricant for guide

Cleaning and maintenance G3 Series Maintenance jobs7-14000001,07,12-2008, jmu 7Cleaning the guide railsFig. 7-5 Oiling the guide rails⇨ Push the bar f

G3 Series Cleaning and maintenance Maintenance jobs 7-15000001,07,12-2008, jmu77.7.6 Oil X axis guide bearingsTools and materials# Lubricant for guid

Cleaning and maintenance G3 Series Maintenance jobs7-16000001,07,12-2008, jmu 7Guide bearingsFig. 7-7 Guide bearingsThe bar is mounted with 2 guide be

G3 Series Cleaning and maintenance Maintenance jobs 7-17000001,07,12-2008, jmu7Lubricating the lubrication pointsFig. 7-8 Lubricating the lubrication

G3 Series Product description Modules, tools 2-5000003,04,02-2009, jmu22.5 Modules, tools2.5.1 General2.5.2 UMFig. 2-5 Modules - tool inserts - tools1

Cleaning and maintenance G3 Series Maintenance jobs7-18000001,07,12-2008, jmu 7⇨ Screw the lubrication connection of the lubrication set onto the guid

G3 Series Cleaning and maintenance Maintenance jobs 7-19000001,07,12-2008, jmu77.7.7 Cleaning/oiling Y axis guide railsTools and materials# Lubricant

Cleaning and maintenance G3 Series Maintenance jobs7-20000001,07,12-2008, jmu 7Cleaning the guide railsFig. 7-10 Cleaning the guide rails⇨ Clean the e

G3 Series Cleaning and maintenance Maintenance jobs 7-21000001,07,12-2008, jmu77.7.8 Lubricating the Y axis bearingTools and materials# Lubricant for

Cleaning and maintenance G3 Series Maintenance jobs7-22000001,07,12-2008, jmu 77.7.9 Clean the chipping protection brushEnsure, that following precond

G3 Series Cleaning and maintenance Maintenance jobs 7-23000001,07,12-2008, jmu77.7.10 Cleaning the feeding clamps/feed guide railTools and materials#

Cleaning and maintenance G3 Series Maintenance jobs7-24000001,07,12-2008, jmu 77.7.11 Draining the maintenance unit condensation waterTools and materi

G3 Series Cleaning and maintenance Maintenance jobs 7-25000001,07,12-2008, jmu77.7.12 Automatic circuit breakersAttention !Danger of injury by electr

Cleaning and maintenance G3 Series Maintenance jobs7-26000001,07,12-2008, jmu 7Automatic circuit breakersFig. 7-16 Automatic circuit breakersImportant

G3 Series Cleaning and maintenance Maintenance jobs 7-27000001,07,12-2008, jmu77.7.13 Conveyor beltTools and materials# Conveyor belt# Stapler with s

Product description G3 Series Modules, tools2-6000003,04,02-2009, jmu 22.5.2.1 Tools for the UMPOT: Pneumatic oscillating tool for thick or tough mate

Cleaning and maintenance G3 Series Maintenance jobs7-28000001,07,12-2008, jmu 7Removing the conveyor belt⇨ Cut the conveyor belt using scissors and re

G3 Series Cleaning and maintenance Maintenance jobs 7-29000001,07,12-2008, jmu77.7.13.3 Fitting a conveyor beltImportant !Conveyor belt installation

Cleaning and maintenance G3 Series Maintenance jobs7-30000001,07,12-2008, jmu 7Feeding through the conveyor beltFig. 7-20 Feeding through the conveyor

G3 Series Cleaning and maintenance Maintenance jobs 7-31000001,07,12-2008, jmu7Gluing the conveyor beltAttention !toxic fumes• Do not breath in glue

Cleaning and maintenance G3 Series Maintenance jobs7-32000001,07,12-2008, jmu 7Fig. 7-22 Gluing the conveyor belt

G3 Series Cleaning and maintenance Maintenance jobs 7-33000001,07,12-2008, jmu7⇨ Set up the conveyor belt straight and fix in place with adhesive tap

Cleaning and maintenance G3 Series Maintenance jobs7-34000001,07,12-2008, jmu 7Tensioning the conveyor beltFig. 7-24 Tensioning the conveyor belt⇨ Tig

G3 Series Cleaning and maintenance Instructions for disposal 7-35000001,07,12-2008, jmu77.8 Instructions for disposalImportant !Contact Zünd custome

Cleaning and maintenance G3 Series Starting up after periods at a standstill7-36000001,07,12-2008, jmu 7

G3 Series Tools8-1000005,03,12-2008, jmu88Tools

G3 Series Product description Modules, tools 2-7000003,04,02-2009, jmu22.5.3 RM-A2.5.4 PUMRouter module for the use of 1000 W Zünd motor spindles.Moto

Tools G3 Series 8-2000005,03,12-2008, jmu 8

G3 Series Modules9-1000004,03,12-2008, jmu99 Modules

Modules G3 Series 9-2000004,03,12-2008, jmu 9

G3 Series Options10-1000007,03,12-2008, jmu1010 Options

Options G3 Series 10-2000007,03,12-2008, jmu 10

G3 Series Material handling 11-1000006,03,12-2008, jmu1111 Material handling

Material handling G3 Series 11-2000006,03,12-2008, jmu 11

G3 Series Additional specifications 12-1000008,03,12-2008, jmu1212 Additional specifications

Additional specifications G3 Series 12-2000008,03,12-2008, jmu 12

G3 Series Documents13-1000029,02,12-2008, jmu1313 Documents

Product description G3 Series Material handling, options2-8000003,04,02-2009, jmu 22.6 Material handling, options2.6.1 Laser pointer settings2.6.2 ICC

Documents G3 Series 13-2000029,02,12-2008, jmu 13

G3 Series Glossary14-1000014,04,12-2008, jmu1414 GlossaryUser levelThe menu has a hierarchical division into user levels. Each user level can be activ

Glossary G3 Series 14-2000014,04,12-2008, jmu 14ModulesModules serve as the interface between the cutter and the tool.Emergency stopEmergency stop swi

G3 Series Product description Material handling, options 2-9000003,04,02-2009, jmu22.6.4 Cutter with conveyor2.6.5 Sheet feeder optionsFig. 2-7 Conve

Product description G3 Series Technical description2-10000003,04,02-2009, jmu 22.7 Technical description2.7.1 Complete machineThe G3 cutter is a varia

G3 Series Product description Technical description 2-11000003,04,02-2009, jmu22.7.3 Complete machineTable/vacuum plateThe work surface is designed as

Product description G3 Series Technical description2-12000003,04,02-2009, jmu 22.7.4 Movement systemThe G3 series has four electronically driven axes.

G3 Series Product description Technical description 2-13000003,04,02-2009, jmu22.7.5 Processing materialsThe multitude of materials which can be proce

G3 Series0-1000017,02,12-2008, jmu0Contents1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product description G3 Series Technical information2-14000003,04,02-2009, jmu 22.8 Technical information2.8.1 Dimensions and weights2.8.1.1 Basic devi

G3 Series Product description Technical information 2-15000003,04,02-2009, jmu21 The work surface and material clearance width are dependent on the to

Product description G3 Series Technical information2-16000003,04,02-2009, jmu 22.8.1.2 Cutter extensionImportant !Cutter extensions do not increase th

G3 Series Product description Technical information 2-17000003,04,02-2009, jmu22.8.2 Electrical connection, power consumptionElectrical connection 400

Product description G3 Series Technical information2-18000003,04,02-2009, jmu 2Additional specifications and requirements can be found in the chapters

G3 Series Product description Technical information 2-19000003,04,02-2009, jmu22.8.6 PerformancePrecisionCutting performance1 depending on the module

Product description G3 Series Technical information2-20000003,04,02-2009, jmu 22.8.7 EmissionsNoiseDepending on the tool system and materials to be pr

G3 Series SafetyGeneral3-1000011,06,02-2009, jmu33 Safety3.1 GeneralYour safety – as the operator, service engineer or otherwise – is the primary conc

Safety G3 Series Proper use3-2000011,06,02-2009, jmu 33.2 Proper useThe proper use of the machine is essential for its safe operation.The equipment su

G3 Series SafetyHazard warnings, important instructions 3-3000011,06,02-2009, jmu33.4 Hazard warnings, important instructions3.4.1 Explanation of th

G3 Series 0-2000017,02,12-2008, jmu 02.8.5 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety G3 Series Hazard warnings, important instructions3-4000011,06,02-2009, jmu 33.4.2 Structure of the hazard warningsExample:Warning !Risk of pois

G3 Series SafetyAreas of responsibility 3-5000011,06,02-2009, jmu33.5 Areas of responsibilityThe manufacturer• Is responsible for the safe condition

Safety G3 Series Rules and safety at work3-6000011,06,02-2009, jmu 33.7 Rules and safety at work• The operation of the machine is always subject to lo

G3 Series SafetyDanger areas 3-7000011,06,02-2009, jmu33.9 Danger areas3.9.1 General danger areaFig. 3-1 General danger area1 Danger area

Safety G3 Series Danger areas3-8000011,06,02-2009, jmu 33.9.2 Danger area on the module carriageAttention !Risk of injury on the module carriageThe da

G3 Series SafetyDanger areas 3-9000011,06,02-2009, jmu33.9.3 Danger area during the installationAttention !Risk of injury during the manual initialisa

Safety G3 Series Working and traffic area3-10000011,06,02-2009, jmu 33.10 Working and traffic areaWarning !There is a danger of injury to others throu

G3 Series SafetySafety signs 3-11000011,06,02-2009, jmu33.11 Safety signs3.11.1 Responsibility of the operatorWarning !Risk of injury due to a lack of

Safety G3 Series Safety signs3-12000011,06,02-2009, jmu 3Warning !Safety risks due to missing or illegible safety signs.Check all safety signs on a re

G3 Series SafetySafety signs 3-13000011,06,02-2009, jmu3Warning signs– are triangular and yellow-coloured– Are intended to draw attention to objects a

G3 Series0-3000017,02,12-2008, jmu04 Controls and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.1 Gener

Safety G3 Series Safety and monitoring devices3-14000011,06,02-2009, jmu 33.12 Safety and monitoring devicesFig. 3-6 Safety and monitoring devices1 E

G3 Series SafetySafety and monitoring devices 3-15000011,06,02-2009, jmu33.12.1 Protective systemAttention !If there is a collision, the bar may cau

Safety G3 Series Safety and monitoring devices3-16000011,06,02-2009, jmu 33.12.3 Emergency stop switch– Emergency stop switches are part of a protecti

G3 Series SafetyPersonal protective equipment, clothing 3-17000011,06,02-2009, jmu33.13 Personal protective equipment, clothingThe safety equipment

Safety G3 Series Mechanical hazards3-18000011,06,02-2009, jmu 33.14 Mechanical hazards3.14.1 Gathering, retractionHazards caused by the bar, modules o

G3 Series SafetyRisk of burns 3-19000011,06,02-2009, jmu33.14.3 Cuts and stab woundsKnives, routers and punching inserts have very sharp edges which

Safety G3 Series Electrical hazard3-20000011,06,02-2009, jmu 33.16 Electrical hazardWarning !Risk of death or injury from electric shock.The machine i

G3 Series SafetyRisks arising from the emission of toxic dust 3-21000011,06,02-2009, jmu33.17 Risks arising from the emission of toxic dustWarni

Safety G3 Series Environmental hazard3-22000011,06,02-2009, jmu 33.19 Environmental hazardWarning !Processing residues, operating fluids etc. can caus

G3 Series SafetyHandling and storage of chemicals 3-23000011,06,02-2009, jmu33.20 Handling and storage of chemicalsWarning !Cleaning agents, operat

G3 Series 0-4000017,02,12-2008, jmu 04.8 Feeding options* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444

Safety G3 Series Risk of fire and explosion3-24000011,06,02-2009, jmu 33.21 Risk of fire and explosionWarning !There is a risk of fire when routing an

G3 Series SafetyDanger caused by laser beam (laser pointer) 3-25000011,06,02-2009, jmu3In the event of a fire:• Switch off the machine (emergency

Safety G3 Series Safety precautions for service personnel3-26000011,06,02-2009, jmu 33.24 Safety precautions for service personnelThe reliability, rea

G3 Series Controls and operation General4-1000010,06,02-2009, jmu44 Controls and operation4.1 GeneralThis chapter familiarises you with the controls,

Controls and operation G3 Series Controls4-2000010,06,02-2009, jmu 44.3 Controls4.3.1 Control panelFig. 4-1 Control panel1 Switch unit2 Emergency st

G3 Series Controls and operation Controls4-3000010,06,02-2009, jmu44.3.1.1 Operating unitFig. 4-2 Operating unit1 Display2 Soft keys3 Navigation k

Controls and operation G3 Series Controls4-4000010,06,02-2009, jmu 44.3.1.2 Navigation keysFig. 4-3 Navigation keysKey Function in the cutter menuUse

G3 Series Controls and operation Controls4-5000010,06,02-2009, jmu44.3.1.3 Numerical keysFig. 4-4 Numerical keysFunctions of the numerical keys• Dire

Controls and operation G3 Series Controls4-6000010,06,02-2009, jmu 44.3.1.4 Function keysFig. 4-5 Function keysImportant functions are distributed to

G3 Series Controls and operation Controls4-7000010,06,02-2009, jmu44.3.1.5 Travel keysFig. 4-6 Travel keys, shift keyThese keys are used to move the

G3 Series0-5000017,02,12-2008, jmu07.7.11 Draining the maintenance unit condensation water . . . . . . . . . . . . . . . . . 247.7.12 Automatic circu

Controls and operation G3 Series Controls4-8000010,06,02-2009, jmu 44.3.1.6 Soft keysFig. 4-7 Soft keysThese keys change their function depending on t

G3 Series Controls and operation Controls4-9000010,06,02-2009, jmu44.3.1.7 Special keys, shortcutsImportant functions are defined with separate keys

Controls and operation G3 Series Controls4-10000010,06,02-2009, jmu 44.3.2 Emergency stop switchAttention !Risk of damage to the machine.Only use the

G3 Series Controls and operation Controls4-11000010,06,02-2009, jmu4Important !An emergency stop switch that has been pressed remains locked in the o

Controls and operation G3 Series Controls4-12000010,06,02-2009, jmu 44.3.3 Maintenance unitThe maintenance unit adjusts the air pressure to the switch

G3 Series Controls and operation Controls4-13000010,06,02-2009, jmu44.3.4 InterfacesThe machine has interfaces for data exchange. These are attached

Controls and operation G3 Series Menu navigation4-14000010,06,02-2009, jmu 44.4 Menu navigation4.4.1 Menus and functionsNavigationThe cutter has a lar

G3 Series Controls and operation Menu navigation 4-15000010,06,02-2009, jmu4Value/entry⇨ If a flashing cursor appears on the display below a number,

Controls and operation G3 Series Menu navigation4-16000010,06,02-2009, jmu 44.4.2 HelpHelp texts are available for important menu entries. In order to

G3 Series Controls and operation Menu navigation 4-17000010,06,02-2009, jmu44.4.5 User levelAccess to menus and functions is blocked according to the

G3 Series 0-6000017,02,12-2008, jmu 0

Controls and operation G3 Series Menu navigation4-18000010,06,02-2009, jmu 44.4.6 Function keysThe cutter has function keys (F1 - F8) which can be all

G3 Series Controls and operation Functions4-19000010,06,02-2009, jmu44.5 Functions4.5.1 Set languageIt is possible to select the display language of

Controls and operation G3 Series Operation4-20000010,06,02-2009, jmu 44.6 Operation4.6.1 Daily checks prior to start-upAttention !There is a risk of i

G3 Series Controls and operation Operation4-21000010,06,02-2009, jmu44.6.2 Start-upSwitching on the machineFig. 4-12 Switching on the machine⇨ Switch

Controls and operation G3 Series Operation4-22000010,06,02-2009, jmu 4Initialising the machineAttention !Risk of injury due to automatic starting of t

G3 Series Controls and operation Operation4-23000010,06,02-2009, jmu44.6.3 Operating statusThe cutter can be switched into three operating statuses d

Controls and operation G3 Series Operation4-24000010,06,02-2009, jmu 44.6.3.1 OFFLINEAttention !Risk of injury due to automatic starting of the machin

G3 Series Controls and operation Operation4-25000010,06,02-2009, jmu44.6.3.2 STOPPEDImportant !The operating status STOPPED protects the operator fro

Controls and operation G3 Series Operation4-26000010,06,02-2009, jmu 44.6.3.3 ONLINECommands are received and processed in this operating status.⇨ mu

G3 Series Controls and operation Operation4-27000010,06,02-2009, jmu44.6.4 Moving the bar/module manuallyFig. 4-14 Moving the bar/moduleThe module ca

G3 Series IntroductionForeword1-1000009,04,02-2009, jmu11 IntroductionZünd Systemtechnik AG Altstätten, Switzerland1.1 ForewordDear customer,By purcha

Controls and operation G3 Series Operation4-28000010,06,02-2009, jmu 44.6.5 Tool handlingModules are independently recognised by the cutter control un

G3 Series Controls and operation Operation4-29000010,06,02-2009, jmu4Marking the tools (e.g.)Fig. 4-16 Marking the tool (e.g.)⇨ Label all tools of th

Controls and operation G3 Series Operation4-30000010,06,02-2009, jmu 4⇨ All tool types that can be used in the current module are displayed in the pop

G3 Series Controls and operation Operation4-31000010,06,02-2009, jmu44.6.6 Modules/tools4.6.6.1 GeneralFig. 4-17 Module carriage/module/tool/knife, r

Controls and operation G3 Series Operation4-32000010,06,02-2009, jmu 44.6.6.2 Inserting/replacing the moduleModule mountFig. 4-18 Module mount1 Locki

G3 Series Controls and operation Operation4-33000010,06,02-2009, jmu4Inserting/replacing the module (e.g. UM)Fig. 4-19 Inserting the module⇨Select Ch

Controls and operation G3 Series Operation4-34000010,06,02-2009, jmu 44.6.6.3 Tool (e.g. oscillating tool)Ensure, that following preconditions are ful

G3 Series Controls and operation Operation4-35000010,06,02-2009, jmu4⇨ Move the module to the lower right-hand corner⇨ Use to switch to the operati

Controls and operation G3 Series Operation4-36000010,06,02-2009, jmu 44.6.7.1 Connection - electrical tools (EOT, DRT, etc.)Fig. 4-21 Connection - ele

G3 Series Controls and operation Operation4-37000010,06,02-2009, jmu44.6.7.2 Connect pneumatically driven toolsPneumatically driven tools and modules